Araştırma Makalesi


DOI :10.26650/JTL.2022.1088652   IUP :10.26650/JTL.2022.1088652    Tam Metin (PDF)

Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis

Dilara MuhacırMuhammed İdris AktaşEren Özceylan

Today, companies have to use their resources in the most effective and efficient way in order to effectively meet the increasing competition and changing demands of the customers. Among prominent methods, especially in production, are lean manufacturing techniques, time studies, and ergonomic assessments, alongside being frequently encountered methods. Within the scope of this study, value stream mapping (VSM), time study, and Rapid Entire Body Assessment (REBA) methods were used in order to reach the desired daily shipment amounts using the resources efficiently in the packaging area of the Boyar Kimya textile company, Gaziantep. Firstly, the standard time of the operations was determined by the time study method. The time study method was carried out with the ProTimeEstimation program. Afterwards, the most produced product was selected, the value-adding (VA) and non- value-adding (NVA) operations in the packaging department were determined in detail, and the future state map was created by finding methods to reduce or eliminate NVA operations. The ergonomic evaluation of the working performance of the operators in the packaging department was made with the REBA method. As a result of each method, it has been observed that with the proposed improvements the daily shipment increased dramatically, and the risk levels of the operators decreased.


PDF Görünüm

Referanslar

  • Başak, E.E., Yılmaz, I.S., Deniz, N. (2019). A lean manufacturing implementation in an industrial product manufacturer. Journal of Industrial Engineering, 30 (3), 157-172. google scholar
  • Behnam, D., Ayough, A., Mirghaderi, S.H. (2018). Value stream mapping approach and analytical network process to identify and prioritize production system’s Mudas (case study: natural fibre clothing manufacturing company). Journal of the Textile Institute, 109 (1), 64-72. google scholar
  • Bhamu, J., Sangwan, K. (2014). Lean manufacturing: Literature review and research issues. International Journal of Operations & Production Management, 34, 876-940. google scholar
  • Birgün, S., Gülen, K.G., Özkan, K. (2006). Yalın üretime geçiş sürecinde değer akişi haritalama tekniğinin kullanilmasi: imalat sektöründe bir uygulama. İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 5 (9), 47-59. google scholar
  • Dogan, N.O., Kama, A. (2021). Eliminating non-value-added activities in supply chain: A value stream mapping case study in the manufacturing sector. Niğde Ömer Halisdemir University Journal of Engineering Sciences, 10 (1): 91-99. google scholar
  • Emir, S., Akyildiz, M., Eker, C., Tufekci, S., Derici, M., Ocaktan, D. (2019). Ergonomıc risk analysis of employees working in the packaging department. Ergonomics, 2 (2), 126-130. google scholar
  • Esen, H., Fığlalı, N. (2013). Çalışma duruşu analiz yöntemleri ve çalışma duruşunun kas- iskelet sistemi rahatsızlıklarına etkileri. Sakarya Üniversitesi Fen Bilimleri Dergisi, 17 (1), 41-51. google scholar
  • Gajsek, B., Sinko, S., Kramberger, T., Butlewski, M., Özceylan, E., Dukic, G. (2021). Towards productive and ergonomic order picking: a multi-objective modeling approach. Applied Sciences, 11, 4179. google scholar
  • Goren, H.G. (2017). Value stream mapping and simulation for lean manufacturing: A case study in furniture industry. Pamukkale University Journal of Engineering Sciences, 23 (4), 462-469. google scholar
  • Gunduz, F.F., Gunduz, S., Dolekoglu, C.O. (2018). Cluster analysis of the EU countries in which Turkey has textile trade. International Journal of Economics and Financial Issues, 8 (5), 332-341. google scholar
  • Hita-Gutierrez, M., Galain, M., Perez, M., Ferre A. (2020). An overview of REBA method applications in the World. International Journal of Environmental Research and Public Health, 17 (8), 2635. google scholar
  • Hignett, S., McAtamney, L. (2000). Rapid entire body assessment (REBA). Applied Ergonomics, 31 (2), 201-205. google scholar
  • Hodge, G.L., Ross, K.G., Joines, J.A., Thoney, K. (2011). Adapting lean manufacturing principles to the textile industry. Production Planning & Control, 22 (3), 237-247. google scholar
  • Kee, D. (2022). Systematic comparison of OWAS, RULA, and REBA based on a literature review. International Journal of Environmental Research and Public Health, 19, 595. google scholar
  • Korkmaz, İ.H., Alsu, E., Özceylan, E., Weber, G.W. (2020). Job analysis and time study in logistic activities: A case study in packing and loading processes. Central European Journal of Operations Research, 28, 733-760. google scholar
  • Lukodono, R.P., Ulfa, S.K. (2017). Determination of standard time in packaging processing using stopwatch time study to find output standard. Journal of Engineering and Management Industrial System, 5 (2), 87-94. google scholar
  • Rohac, T, Januska, M. (2015). Value stream mapping demonstration on a real case study. Procedia Engineering, 100, 520-529. google scholar
  • Sevimli, M., Atıcı Ulusu H., Gündüz T. (2018). Pirinç paketleme işinde çalişanlarin çalişma koşullarinin ergonomik risk analizleri ile geliştirilmesi. Balıkesir Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 20 (1), 38-54. google scholar
  • Tekin, M., Arslandere, M., Etlioglu, M., Koyuncuoglu, O., Tekin, E. (2018). Application of value flow mapping to a big scale business. Engineering and Technology Management Summit, 300-311. google scholar
  • Tokel, D., Dogan, İ., Hocaoglu-Ozyigit, A., Ozyigit, I.I. (2022). Cotton agriculture in Turkey and worldwide economic impacts of Turkish cotton. Journal of Natural Fibers, doi: 10.1080/15440478.2021.2002759. google scholar
  • Uslu Divanoğlu S., Taş Ü., Pak E. (2021). Application of methodology of kaizen in assembly line in a production facility in the automotive sector. Journal of Polytechnic, 24 (4), 1533- 1541. google scholar
  • Kee D., (2021). Comparison of OWAS, RULA and REBA for assessing potential work- related musculoskeletal disorders. International Journal of Industrial Ergonomics, 83, 103140. google scholar
  • Seth, D., Gupta, V., (2005). Application of value stream mapping for lean operations and cycle time reduction: an Indian case study. Production Planning & Control, Vol. 16, No. 1, 44- 59. google scholar

Atıflar

Biçimlendirilmiş bir atıfı kopyalayıp yapıştırın veya seçtiğiniz biçimde dışa aktarmak için seçeneklerden birini kullanın


DIŞA AKTAR



APA

Muhacır, D., Aktaş, M.İ., & Özceylan, E. (2022). Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics, 7(2), 499-521. https://doi.org/10.26650/JTL.2022.1088652


AMA

Muhacır D, Aktaş M İ, Özceylan E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics. 2022;7(2):499-521. https://doi.org/10.26650/JTL.2022.1088652


ABNT

Muhacır, D.; Aktaş, M.İ.; Özceylan, E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics, [Publisher Location], v. 7, n. 2, p. 499-521, 2022.


Chicago: Author-Date Style

Muhacır, Dilara, and Muhammed İdris Aktaş and Eren Özceylan. 2022. “Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis.” Journal of Transportation and Logistics 7, no. 2: 499-521. https://doi.org/10.26650/JTL.2022.1088652


Chicago: Humanities Style

Muhacır, Dilara, and Muhammed İdris Aktaş and Eren Özceylan. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis.” Journal of Transportation and Logistics 7, no. 2 (Jul. 2024): 499-521. https://doi.org/10.26650/JTL.2022.1088652


Harvard: Australian Style

Muhacır, D & Aktaş, Mİ & Özceylan, E 2022, 'Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis', Journal of Transportation and Logistics, vol. 7, no. 2, pp. 499-521, viewed 21 Jul. 2024, https://doi.org/10.26650/JTL.2022.1088652


Harvard: Author-Date Style

Muhacır, D. and Aktaş, M.İ. and Özceylan, E. (2022) ‘Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis’, Journal of Transportation and Logistics, 7(2), pp. 499-521. https://doi.org/10.26650/JTL.2022.1088652 (21 Jul. 2024).


MLA

Muhacır, Dilara, and Muhammed İdris Aktaş and Eren Özceylan. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis.” Journal of Transportation and Logistics, vol. 7, no. 2, 2022, pp. 499-521. [Database Container], https://doi.org/10.26650/JTL.2022.1088652


Vancouver

Muhacır D, Aktaş Mİ, Özceylan E. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis. Journal of Transportation and Logistics [Internet]. 21 Jul. 2024 [cited 21 Jul. 2024];7(2):499-521. Available from: https://doi.org/10.26650/JTL.2022.1088652 doi: 10.26650/JTL.2022.1088652


ISNAD

Muhacır, Dilara - Aktaş, Muhammedİdris - Özceylan, Eren. Improving the Packaging Process of a Textile Company with Lean Production, Time Study and REBA Analysis”. Journal of Transportation and Logistics 7/2 (Jul. 2024): 499-521. https://doi.org/10.26650/JTL.2022.1088652



ZAMAN ÇİZELGESİ


Gönderim16.03.2022
Kabul07.07.2022
Çevrimiçi Yayınlanma30.12.2022

LİSANS


Attribution-NonCommercial (CC BY-NC)

This license lets others remix, tweak, and build upon your work non-commercially, and although their new works must also acknowledge you and be non-commercial, they don’t have to license their derivative works on the same terms.


PAYLAŞ




İstanbul Üniversitesi Yayınları, uluslararası yayıncılık standartları ve etiğine uygun olarak, yüksek kalitede bilimsel dergi ve kitapların yayınlanmasıyla giderek artan bilimsel bilginin yayılmasına katkıda bulunmayı amaçlamaktadır. İstanbul Üniversitesi Yayınları açık erişimli, ticari olmayan, bilimsel yayıncılığı takip etmektedir.